The tables below are being developed to determine failure modes of the
equipment, and actions required. (Credit for this goes to
Rachel Cunningham)
FC-17 liquid cooling system |
System failure mode |
What the system sees |
Automatic system response |
| Leak in tubing to the outside world (impossible for leak
to be inside MVD) |
Drop in fluid pressure (timing depends on location of sensor) |
Shutdown of fluid cooling system
Shutdown of all electronics
Air cooling system remains on
|
| Pump failure or change in power level |
Flowmeter shows change in flow |
Immediate shutdown of cooling system and electronics
If change is gradual, temperature sensors will sense trouble
and issue a warning/shutdown |
| Chiller failure or change in power level |
Rise in temperature of LDOs and in flow loop |
Warning when temperature spec is exceeded
Shutdown when highest possible operating temperature is reached |
| Failure of "dirty" power supply |
Cooling system goes down:
Flowmeter shows loss of flow as it turns off
Temperature of LDOs begins to rise |
Turn off all electronics
Air cooling system is off already |
| Loss of "clean" power supply |
Electronics are down, but F, T sensors are up |
Leave cooling system running uncontrolled (it can turn itself off if
limits are exceeded) |
Unified Air Cooling System |
System failure mode |
What the system sees |
Automatic system response |
| Fan failure or change in power level |
Sudden drop in air flow
Slow rise in temperature of MCMs |
Immediate shutdown if air flow drops too much
If change is gradual, temperature sensors will sense trouble and issue a warning/shutdown |
| Chiller failure or change in power level |
Rise in temperature of MCMs |
Warning when temperature spec is exceeded
Shutdown when highest possible operating temperature is reached |
| Loss of efficiency in heat exchanger |
Very gradual rise in temperature of MCMs and flow loop |
Not applicable to ancillary controls; should be dealt with by making sure
air is very clean in the first place, filters, or regular maintenance |
| Leak to the outside world |
Rise in temperature of main enclosure of MVD
Eventual rise in temperature of MCMs
Rise in humidity |
Warning when temperature inside enclosure rises above spec
Warning if MCM temperature rises above spec
Highly unlikely that this would bring about shutdown conditions |
| Failure of humidity control system |
Rise in humidity in flow loop |
Warning when humidity spec is exceeded in either direction
This should never cause shutdown,
since we can recover good data if we know how much the Rohacell is changing?
Note: we're not monitoring this system very closely. If it fails,
we won't know why. |
| Failure of "dirty" power supply |
Air cooling system goes down:
Flowmeter shows loss of airflow
Temperature of MCMs begins to rise |
Turn off all electronics |
| Loss of "clean" power supply |
Electronics are down along with detailed sensors, but F, T, H
sensors are up |
Leave system running uncontrolled (it can turn itself off if limits
are exceeded |
A System's-Eye View of Life |
Occurrence |
Automatic system response |
| Any LDO temperature rises above X |
Warn user of occurrence |
| Any LDO temperature rises above Y |
Shut down electronics, cooling system can remain on
Inform user of shutdown and where trouble was |
| Any MCM temperature rises above X |
Warn user of occurrence |
| Any MCM temperature rises above Y |
Shut down electronics, cooling system can remain on
Inform user of shutdown and where trouble was |
| Air flow rises above (spec) or falls below (spec) |
Warn user of occurrence |
| Air flow falls below (real problem level) |
Shut down electronics and air cooling system
Inform user of shutdown and the problem |
| FC-17 flow rises above (spec) or falls below (spec) |
Warn user of occurrence |
| FC-17 flow falls below (real problem level) |
Shut down electronics and liquid cooling system
Inform user of shutdown and the problem |
| Add in humidity and pressure sensors |
x |