MVD HV TEST STAND LOG


Auxilliary Tests

In addition to the normal suite of tests, the MVD 1461P410 modules, due to the much lower voltage output, were given a few additional procedures.

Polarity Test - For every module, a voltmeter was used to verify that the output voltage had positive polarity.  All modules passed this test. (12/8/98)
HVL Set -  The hardware HVL limit for the module was trimmed back so that each module could only provide a maximum of 70 Volts. (12/8/98)
Ripple Measurements - Under the 620k loads,  a digital oscilloscope was used to examine the voltage waveform and ripple.  These result are still being examined
    and the test will be repeated with different loads at a later date.
AC RMS - The RMS voltage was measured with a RMS voltmeter for all channels.  However, the results seemed to be unreliable and did not concur with
    measurements from the digital o-scope.  The results are currently under examination.


 

Test date:  10 December, 1998

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (1 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name: 12.10.16.24.25                                                        Test Database FileName: 12.10.16.24.25.TheDB.DB
 

Long Term Test Run From 16:34:05 to 08:42:16          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68206                B68206_01         No           No        620k
                      B68206_02         No
                      B68206_03         No
                      B68206_04         No
                      B68206_05         No
                      B68206_06         No
                      B68206_07         No
                      B68206_08         No
                      B68206_09         No
                      B68206_10         No
                      B68206_11         No
                      B68206_12         No
**************************************************************************

Notes:

  1. Due to the low current trip setting, occassionally, when a channel is ramping from zero to an amount greater than 40 or so volts, the sudden change can cause the current to surge above the current trip limit.  That is, channels occasionally have current trips during the ramp ups.  The trip is easily cleared and thereafter causes no problems.  This effect is something that must be taken into account when the controlling software for this system is developed.  It may help to reduce the ramp up rate -- the test was conducted using a ramp rates of 50 V/s.
  2. During the Auxilliary tests, it was noted that some of the modules' cable connectors were slightly faulty.  They would provide voltage, but, if the cable were moved or jingled slightly, the voltage would disappear for one or more channels.  For at least one module, an entire connector (6 channels) was found to be faulty.  This being the case, a few additional checks will be preformed to make sure the voltage doesn't disappear from the loads due to cable movement.

 

Test date:  14 December, 1998

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (2 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:   12.14.14.41.16                                                      Test Database FileName: 12.14.14.41.16.TheDB.DB
 

Long Term Test Run From 14:47:55 to 08:47:05          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68169                B68169_01         No           No        620k
                      B68169_02         No
                      B68169_03         No
                      B68169_04         No
                      B68169_05         No
                      B68169_06         No
                      B68169_07         No
                      B68169_08         No
                      B68169_09         No
                      B68169_10         No
                      B68169_11         No
                      B68169_12         No
**************************************************************************

Notes:

  1. For this test, a Ramp Up Rate of 3 V/s was used, in the hopes that this would prevent the current trips caused by ramping voltages.  No trips occured in this run, so I will continue using this ramp rate for the remaining tests.


 

 Test date:  15 December, 1998

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (3 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:   12.15.15.13.45                                                      Test Database FileName:  12.15.15.13.45.TheDB.DB
 

Long Term Test Run From 15:19:27 to 08:52:15          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68210                B68210_01         No           No        620k
                      B68210_02         No
                      B68210_03         No
                      B68210_04         No
                      B68210_05         No
                      B68210_06         No
                      B68210_07         No
                      B68210_08         No
                      B68210_09         No
                      B68210_10         No
                      B68210_11         No
                      B68210_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured in this run.


 

  Test date:  16 December, 1998

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (4 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:   12.16.16.00.04                                                      Test Database FileName:  12.16.16.00.04.TheDB.DB
 

Long Term Test Run From 16:05:50 to 08:46:47          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68191                B68191_01         No           No        620k
                      B68191_02         No
                      B68191_03         No
                      B68191_04         No
                      B68191_05         No
                      B68191_06         No
                      B68191_07         No
                      B68191_08         No
                      B68191_09         No
                      B68191_10         No
                      B68191_11         No
                      B68191_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured in this run.
  2. During the preliminary tests, it was discovered that voltage was seemingly not delivered to the bottom eight channels of this module (this result was found using a multimeter at low voltages).  However, this module passed the normal tests perfectly, and was able to deliver voltage and current at appropriate levels.  I believe that the bottom connector of this module has pins that are slightly sunken or otherwise shortened, which prevented multimeter from making contact with them.  Add to this the fact that a cable (which was later replaced) used in the preliminary testing was found to have weak connections to its pins, and the false conclusion that the module connector is broken is explained.  I believe that, so long as the cable connected to this module is well-made, this module should not have any problems.  It would most likely be a good idea to verify the voltage delivery of ALL modules after they have been placed in the racks but before they are mounted in the PEH.

   Test date:  17 December, 1998

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (5 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:    12.17.15.23.44                                                     Test Database FileName:  12.17.15.23.44.TheDB.DB
 

Long Term Test Run From 15:29:36 to 08:51:09          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68212                B68212_01         No           No        620k
                      B68212_02         No
                      B68212_03         No
                      B68212_04         No
                      B68212_05         No
                      B68212_06         No
                      B68212_07         No
                      B68212_08         No
                      B68212_09         No
                      B68212_10         No
                      B68212_11         No
                      B68212_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured in this run.

    Test date:  4 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (6 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:   01.04.14.59.15                                                      Test Database FileName:  01.04.14.59.15.TheDB.DB
 

Long Term Test Run From 15:05:26 to 09:00:07          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68170                B68170_01         No           No        620k
                      B68170_02         No
                      B68170_03         No
                      B68170_04         No
                      B68170_05         No
                      B68170_06         No
                      B68170_07         No
                      B68170_08         No
                      B68170_09         No
                      B68170_10         No
                      B68170_11         No
                      B68170_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips or other problems occured in this test.


 

    Test date:  5 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (7 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name:  01.05.14.57.39                                                       Test Database FileName:  01.05.14.57.39.TheDB.DB
 

Long Term Test Run From 15:13:59 to 09:12:38          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68202                B68202_01         No           No        620k
                      B68202_02         No
                      B68202_03         No
                      B68202_04         No
                      B68202_05         No
                      B68202_06         No
                      B68202_07         No (2)
                      B68202_08         No
                      B68202_09         No
                      B68202_10         No
                      B68202_11         No
                      B68202_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured.
  2. Due to a faulty cable, channel B68202_07 was not properly connected to the load, and thus its database entries do not record a current draw.  This should not have effected teh results of the long term test, which does not examine the measured current.  Switching cables verified that the channel was working properly, and that the cable was at fault.


 
 

    Test date:  11 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (8 of 13)
Module Type:  1461P410                                                                              Sub-System:  MVD
Test Database Name: 01.11.11.22.09                                                         Test Database FileName:  01.11.11.22.09.TheDB.DB
 

Long Term Test Run From 11:32:56 to 10:41:40          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68165                B68165_01         No           No        620k
                      B68165_02         No
                      B68165_03         No
                      B68165_04         No
                      B68165_05         No
                      B68165_06         No
                      B68165_07         No
                      B68165_08         No
                      B68165_09         No
                      B68165_10         No
                      B68165_11         No
                      B68165_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured.
  2. The repair of a faulty dummy load cable delayed the testing of these HV modules a few days.


 
 
 

    Test date:  12 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (9 of 13)
Module Type:  1461P410                                                                               Sub-System:  MVD
Test Database Name: 01.12.11.04.37                                                          Test Database FileName:  01.12.11.04.37.TheDB.DB
 

Long Term Test Run From 11:14:05 to 09:11:12          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68211                B68211_01         No           No        620k
                      B68211_02         No
                      B68211_03         No
                      B68211_04         No
                      B68211_05         No
                      B68211_06         No
                      B68211_07         No
                      B68211_08         No
                      B68211_09         No
                      B68211_10         No
                      B68211_11         No
                      B68211_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured.


 

    Test date:  14 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (10 of 13)
Module Type:  1461P410                                                                               Sub-System:  MVD
Test Database Name: 01.14.09.36.15                                                          Test Database FileName:  01.14.09.36.15.TheDB.DB
 

Long Term Test Run From 9:41:36 to 08:42:15          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68195                B68195_01         No           No        620k
                      B68195_02         No
                      B68195_03         No
                      B68195_04         No
                      B68195_05         No
                      B68195_06         No
                      B68195_07         No
                      B68195_08         No
                      B68195_09         No
                      B68195_10         No
                      B68195_11         No
                      B68195_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured.

  Test date:  19 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (11 of 13)
Module Type:  1461P410                                                                               Sub-System:  MVD
Test Database Name:  01.19.09.14.00                                                         Test Database FileName:  01.19.09.14.00.TheDB.DB
 

Long Term Test Run From 9:19:56 to 09:14:02          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68180                B68180_01         No           No        620k
                      B68180_02         No
                      B68180_03         No
                      B68180_04         No
                      B68180_05         No
                      B68180_06         No
                      B68180_07         No
                      B68180_08         No
                      B68180_09         No
                      B68180_10         No
                      B68180_11         No
                      B68180_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.  No trips occured.


 

  Test date:  20 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (12 of 13)
Module Type:  1461P410                                                                               Sub-System:  MVD
Test Database Name:  01.20.10.30.28                                                         Test Database FileName:  01.20.10.30.28.TheDB.DB
 

Long Term Test Run From 10:49:16 to 08:53:06          Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68187                B68187_01         No           No        620k
                      B68187_02         No
                      B68187_03         No
                      B68187_04         No
                      B68187_05         No
                      B68187_06         No
                      B68187_07         No
                      B68187_08         No
                      B68187_09         No
                      B68187_10         No
                      B68187_11         No
                      B68187_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.
  2. There were a few problems during this test procedure -- the module failed to pass some of the tests.  After repeating the tests twice, it was determined that the problems were network-related, and not the result of a bad channel on the module itself.  All but the long-term test were preformed three seperate times to verify this.


 
 

  Test date:  21 January, 1999

Test Adminsitered by :  Ryan Roth                                                              Number of Modules Tested:  1 (13 of 13)
Module Type:  1461P410                                                                               Sub-System:  MVD
Test Database Name:  01.21.09.27.40                                                         Test Database FileName: 01.21.09.27.40.TheDB.DB
 

Long Term Test Run From 09:35:48 to 09:03:32         Long Term Voltage = 48V

Module Serial#        Channel Name    Errors?     Set Aside?   Load?
**************************************************************************
B68168                B68168_01         No           No        620k
                      B68168_02         No
                      B68168_03         No
                      B68168_04         No
                      B68168_05         No
                      B68168_06         No
                      B68168_07         No
                      B68168_08         No
                      B68168_09         No
                      B68168_10         No
                      B68168_11         No
                      B68168_12         No
**************************************************************************

Notes:

  1. Again, a Ramp Up Rate of 3 V/s was used for this test.